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  • Star and Tooth Washers

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    The main purpose of toothed lock washers is to permit the flow of electric current between components coated by varnish, anti-corrosive agents or similar materials. The bent ends of the washers piercing the coating when such components are joined. For such applications, the effectiveness of toothed lock washers shall be verified in accordance with the relevant DIN VDE Standards.

    These are also used for locking a device and reducing the vibration. They reduce loosening by preventing unscrewing rotation of the fastening device; locking washers are usually also spring washers.

    Washers are available in a wide range such as spring washers, star washers, multi-tooth washers, disc spring washers, wave washers, taper washers, safety washers etc.

    Star Washers Internal Type

    DIN 6797J

    These are locking washers that form part of the serrated or toothed type of washers. They feature serrations or teeth that extend radially inward to bite into the bearing surface.
    Their effectiveness is more evident on soft substrates such as plastics or Aluminium although they do resist rotation better than plain washers on harder surfaces. As per DIN 6797J
    Available in stainless steel AISI 304 and AISI 316.

  • Star and Tooth Washers

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    The main purpose of toothed lock washers is to permit the flow of electric current between components coated by varnish, anti-corrosive agents or similar materials. The bent ends of the washers piercing the coating when such components are joined. For such applications, the effectiveness of toothed lock washers shall be verified in accordance with the relevant DIN VDE Standards.

    These are also used for locking a device and reducing the vibration. They reduce loosening by preventing unscrewing rotation of the fastening device; locking washers are usually also spring washers.

    Washers are available in a wide range such as spring washers, star washers, multi-tooth washers, disc spring washers, wave washers, taper washers, safety washers etc.

  • Thread-Locker Adhesives Loctite

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    Thread-Locker Adhesives Loctite

    A threadlocker is a single component liquid or semi-solid adhesive. They cure at room temperature to a hard solid thermoset plastic when applied between steel, aluminium, brass and most other metal surfaces. They cure in the absence of air. The adhesive completely fills the gaps between mating threads to lock threads and joints.

    Available Strengths

    • Low Strength (Purple): Ideal for fasteners <1⁄4″ (6 mm). Easy disassembly using hand tools
    • Medium Strength (Blue): Designed to be removable with standard hand tools on 1⁄4″ to 3⁄4″ fasteners
    • High Strength (Red): Designed to deliver high strength on 1⁄4″ to 3⁄4″ (6 mm to 22 mm) fasteners. For removal, it may require localized heat (>550°F/260°C), hand tools, and disassembly while hot

    LOCTITE® 222 – Purple

    This is a low-strength threadlocker that allows the adjustment of screws including countersunk head screws and set screws. Good on low-strength metals which could fracture during disassembly, e.g. aluminum or brass. The product works on all metals, including passive substrates such as stainless steel, aluminum and plated surfaces. t is proven to be tolerant of minor contamination due to industrial oils, e.g. motor oils, corrosion prevention oils and cutting fluids.

    • Ideal for low-strength threadlocking of adjusting screws, countersunk head screws and set screws
    • Prevents loosening on vibrating assemblies, e.g. pumps, gear boxes or presses
    • Permits disassembly with hand tools
    • Especially suited to small thread sizes

    LOCTITE® 242 – Blue 

    This is a medium strength, medium viscosity, methacrylate-based threadlocking adhesive offering general purpose qualities. The product provides quick fixture times on steel, brass and stainless steel of 5, 15 and 20 min respectively. LOCTITE 242 is thixotropic to prevent migration after application and is intended for fasteners that require normal disassembly with standard hand tools.

    • Medium strength
    • Medium viscosity
    • Quick fixture time
    • Thixotropic to reduce adhesive migration
  • Threaded Standoffs and Spacers

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    Spacers and Standoffs are two common types of positioning electronic hardware. Look inside an assembled circuit board, and you will be greeted by a bevy of Standoffs and Spacers, because in the world of Electronic Hardware, they are the standard for connecting and mounting circuit boards, panels, doors, and gears providing sturdy support and alignment.

    Both are commonly used to properly position parts within an assembly, to reduce component contact, to elevate stacked sections, to ensure enough room for heat to dissipate, and to separate or create space between two objects. These guys are workhorses!

    Threaded Standoffs and Spacers

    Standoffs are threaded hollow Hex or Round fasteners that separate and position components while also fastening them together. The standoff hardware screws onto bolts or screws by hand. Also called standoff mounts, these fasteners are commonly used to raise one assembly above the other, such as elevating a circuit board above a surface. They can also be used to extend thread options or as an adapter to join male-threaded parts to female-threaded parts (and vice versa).

    Types:

    1) Through Internal Threaded Standoffs.
    These are Female-Female type also known as hex spacers with internal thread or F-F Spacers.

     

     

    2) Male-Female (E.T.) Standoffs
    These are Male-Female type also known as ET spacers or M-F Spacers.

    Selection Guide

    When designing and choosing a Standoff for your next application, it is easiest to think of standoffs as 3 separate sections; the two threaded ends and the main body.  The below guide will help you think through those 3 sections and provide the common information needed for finding the right standoff.

    Step 1 – Thread Type

    Standoffs are divided into a few different styles and named after the type of threads on each end.

    Female-Female Standoffs

    These are also referred to as a Threaded Spacer and come with female threads on both ends of the part. This allows for a screw or male standoff to be installed on either side.

    In shorter lengths, standoffs will be threaded through the entire part, where longer standoffs are threaded to a minimum thread depth.

    Male-Female Standoffs

    These have one end with a male thread and the other end has a female thread.

    These are excellent for use when stacking circuit boards as each male thread can be installed into the mating part’s female thread.

    This quickly reduces the number of fasteners needed in the assembly while also reducing installation time.

    Male-Male Standoffs

    This has male threads on both ends and are used to connect 2 female threaded components.

    These are also commonly utilized as thread adapters to convert a female thread to a male thread.

    Male ends can be the same or a different thread for a wider range of applications.

    Step 2 – Thread Size

    Standoffs are readily available in all common thread sizes, in both inch and metric series. While most commonly found with each end having the same size thread, different thread sizes can be manufactured on specific order.

    Step 3 – Body Length

    The third part of the standoff once the thread sizes have been determined is the body.

    As standoffs are commonly used to separate 2 components, the body of the standoff is what will separate the components.

    As each application will require a unique body length, all standoffs come in a wide range of length options.

    Parts are machined to a tolerance for a secure and consistent fit.

    Custom lengths and tolerances can be manufactured on special order.

    Through Internal Threaded Hex Standoff F-F

    A hexagonal, mechanical device which has a partial or complete internal thread, used to hold two components at a given distance from each other.

    Advantages  – Standoffs are usually chosen over spacers when longer sizes are required. Hex standoffs can be installed with a nut-setter or other wrenching device.

    Suitable for using with screws at both ends providing a clean finish.

    Materials

    Brass

    Brass is used in making high-quality standoffs. It is conductive, resists corrosion, and is non-magnetic. It is costlier and heavier than Nylon and is usually plated nickel

  • Titanium Fasteners

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    Titanium Fasteners – a product of the future

    Titanium fasteners are unique:

    The unique characteristics of titanium alloys, they have extraordinary corrosion resistance, high tensile strength, low weight and non-magnetic properties.
    They find application in aerospace, chemical, defence, robotics, nuclear, marine, petrochemical, racing car and bike bodies and engines, Drones, anodising and medical equipment industries.

    Get the Titanium Advantage v/s Stainless Steel
    – Lightweight; Weighs half of stainless steel.
    – Non Magnetic; Extremely low magnetism
    – Non Toxic: Safe for the human body
    – Superior corrosion resistance; Excellent resistance to acid-base.

    Titanium Alloys available in ready stock:

     Ti-Grade2 Commercially Pure C.P.  – High corrosion resistance.
    This grade of titanium has the highest grade of corrosion resistance. It is used in a broad range of corrosive environments such as salt water, acids, alkalis, and other industrial chemicals.

    – Ti-Grade5Ti 6AI-4V   –  High strength grade.
    This grade is among the most common grades of titanium. While not as corrosive resistant as the CP grade, it does offer good corrosive resistance. It offers a higher tensile strength compared to the CP grade.

  • Tri-Lobe Thread Forming PAN Screws

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    Thread-rolling screws form their nut threads themselves when they are screwed into precut holes. This not only saves assembly and production costs, but also creates stable and secure connections.

    In contrast to thread cutting, the material structure in the mating thread is not interrupted when threading, but compressed and strain hardened.

    The nut threads are automatically formed in cast blind holes, passages or in drilled, lasered or punched sheet metal parts. Especially suitable for materials such as steel, aluminium, brass or copper.

    A tri-lobe thread forming screw forms a thread with a machine screw’s thread pitch.

    As each lobe of the screw moves through the pilot hole in the nut material, it forms and work hardens the nut thread metal, producing an uninterrupted grain flow.

    For use in drilled, punched or cored holes in ductile metals and punch extruded metals without the need for tapping the material thread.

    The tri-lobe thread shape enables the threads to form the internal thread. The screw is designed with a tapered point or commonly referred to as lead threads.

    The tapered point allows for lower installation torque during initial thread forming. The tri-lobe shape is key to allowing the remaining threads to form threads with the lowest amount of installation torque.

    One important thing to note when determining screw length is that the tapered portion of the thread cannot be fully loaded and should not be used to calculate proper screw length.

  • Ultra Low Profile Metric Screws

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    Our JCSlim range of Ultra-thin head screw are up to 77% thinner than conventional pan head which makes possible flat external surface and contributes low-profile design and weight saving.

    These screws feature a reliable TORX drive that facilitates more reliable installation and support smaller and lighter design.

    With the miniaturisation of a large number of products, this has become an invaluable addition to the range of screws. With a flattened fastening face, this supports layers of parts.

    The Hexalobular Torx drive provides a slip-less and easy fixing. Stainless Steel provides long life and corrosion resistance.

    Applications:

    -For flat surface design without head edge
    -For smooth appearance design

    In installation where the part does not permit deep enough holes to make a countersunk.

    The large diameter heads of the low-profile screws have been engineered to spread the load across a wide surface to provide greater holding power in thinner material applications. These offer a sleek, unobtrusive and polished finish for any design.

    Saves space and permits flexible design, especially in weight and space sensitive applications such as drones, electric scooters, aerospace and medical equipment.

  • Ultra Low Profile Metric Screws with Narrow Heads

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    These are available with a special Narrow Head.

    The smaller head enables greater weight and space saving.

    Available in Stainless Steel AISI 304 grade
    Sizes: M2.5 to M4

    Also available in Black Coated Finish on request

    This finish is very useful in reducing light reflection from parts and providing an integrated finish to black coloured products and parts.

    These screws have a permanent black colour with exceptional strength and elasticity that does not chip, peel, craze, or rub off and provides good resistance to wear and abrasion.

  • Ultra Low Profile Screws Unified Series

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    Our JCSlim range of Ultra-thin head screw are up to 77% thinner than conventional pan head which makes possible flat external surface and contributes low-profile design and weight saving.

    Usage Guidelines

    • Always keep the tightening torque within the recommended torque range. This will prevent screw and joint failure. Consult the product datasheet for details. Using a torque enabled driver is recommended.
    • Check tapped hole with thread plug gauge before assembly to ensure perfect installation.
    • Use a good quality Hexalobular bit and check that there is no excessive play before applying torque.
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